carpet twist::This process revolutionized the manufacture of carpet by speeding production and making carpet more affordable for the masses carpet twist

carpet twist::This process revolutionized the manufacture of carpet by speeding production and making carpet more affordable for the masses.
Tufting is a process very similar to embroidery.
Yarn is inserted into a backing material to form the face material.
In fact, tufting originated from the manufacture of embroidered chenille bedspreads and was gradually transformed into rugs and later broadloom carpet.
A secondary backing is then applied to provide dimensional stability.
Visualize a sewing machine with 1400 needles.
The distance between these tufting needles, known as gauge rate, helps determine the density of the face.
Gauge is measured in needles per inch across the width.
The following diagram describes the number of needles per inch for each gauge rate and the number of tufts across the 12foot width of carpet.
The number of tufts along the length of carpet is known as stitch rate.
Stitch rate, in combination with gauge rate and yarn pile height, is a primary factor in determining product density and thus product performance.
Stitch rate is measured in stitches per inch along the length of the carpet.
Stitch rate is easily varied during manufacturing so stitch rate may vary more than gauge rate.
Gauge rate is limited by the preset positioning of the needles on a particular machine; whereas stitch may be changed.
Ideally, stitch rate should represent a similar construction to gauge rate.
Pile height, the third component of carpet density, is measured from the surface of the primary backing to the top of the tufted yarn.
The higher the pile height, the lower the anticipated performance.
In this instance, the lower pile height provides a higher density construction and better performance.
Carpet twist level, is rarely examined by consumers or retail salespeople with regard to performance, but twist level can have an enormous impact on performance.
Products with higher twist levels have the tendency to hold their original appearance longer than lower twist products.
As the yarn tips untwist, they begin to intermingle with other yarn tips and a matted appearance is displayed.
Twist level is measured in turns per inch.
Many frieze carpet styles may have 7 to 9 turns per inch, while lesser quality saxonies may have only 3 to 4 turns per inch.
Each of these three dimensions contributes to the anticipated performance of the carpet selected.
The higher the density of the construction, the better the performance.
Determining each of these factors is as easy as taking along a ruler to measure each of the dimensions.
Keep in mind that few products offer the best of each of these factors.
Each factor contributes to the cost of the product as well.
A densely constructed product with a high twist level may exceed your individual budget and may not provide the softness, cushion, hand, or look that you desire.
About the author michael hilton was the original creator of carpet buyers handbook.
Having owned and operated a carpet wholesale company, hilton has a vast knowledge about allthings carpet related as well as other types of flooring.
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